by Unger, Andreas, Schemmel, Reinhard, Meyer, Tobias, Eacock, Florian, Eichwald, Paul, Althoff, Simon, Sextro, Walter, Brökelmann, Michael, Hunstig, Matthias and Guth, Karsten
Abstract:
To increase quality and reliability of copper wire bonds, self-optimization is a promising technique. For the implementation of self-optimization for ultrasonic heavy copper wire bonding machines, a model of stick-slip motion between tool and wire and between wire and substrate during the bonding process is essential. Investigations confirm that both of these contacts do indeed show stick-slip movement in each period oscillation. In a first step, this paper shows the importance of modeling the stick-slip effect by determining, monitoring and analyzing amplitudes and phase angles of tooltip, wire and substrate experimentally during bonding via laser measurements. In a second step, the paper presents a dynamic model which has been parameterized using an iterative numerical parameter identification method. This model includes Archard’s wear approach in order to compute the lost volume of tool tip due to wear over the entire process time. A validation of the model by comparing measured and calculated amplitudes of tool tip and wire reveals high model quality. Then it is then possible to calculate the lifetime of the tool for different process parameters, i.e. values of normal force and ultrasonic voltage.
Reference:
Unger, A.; Schemmel, R.; Meyer, T.; Eacock, F.; Eichwald, P.; Althoff, S.; Sextro, W.; Brökelmann, M.; Hunstig, M.; Guth, K.: Validated Simulation of the Ultrasonic Wire Bonding Process. Wear Modeling in Copper Wire Wedge Bonding. IEEE CPMT Symposium Japan, 2016, 2016. (Preprint: http://www.tobi-meyer.de/Unger2016.pdf)
Bibtex Entry:
@INPROCEEDINGS{Unger2016,
howpublished = {Conference Proceedings},
author = {Unger, Andreas AND Schemmel, Reinhard AND Meyer, Tobias AND Eacock, Florian AND Eichwald,
Paul AND Althoff, Simon AND Sextro, Walter AND Brökelmann, Michael AND Hunstig,
Matthias AND Guth, Karsten},
title = {Validated Simulation of the Ultrasonic Wire Bonding Process},
booktitle = {Wear Modeling in Copper Wire Wedge Bonding. IEEE CPMT Symposium Japan,
2016},
year = {2016},
pages = {251-254},
address = {IEEE CPMT Symposium Japan},
abstract = {To increase quality and reliability of copper wire bonds, self-optimization
is a promising technique. For the implementation of self-optimization
for ultrasonic heavy copper wire bonding machines, a model of stick-slip
motion between tool and wire and between wire and substrate during
the bonding process is essential. Investigations confirm that both
of these contacts do indeed show stick-slip movement in each period
oscillation. In a first step, this paper shows the importance of
modeling the stick-slip effect by determining, monitoring and analyzing
amplitudes and phase angles of tooltip, wire and substrate experimentally
during bonding via laser measurements. In a second step, the paper
presents a dynamic model which has been parameterized using an iterative
numerical parameter identification method. This model includes Archard’s
wear approach in order to compute the lost volume of tool tip due
to wear over the entire process time. A validation of the model by
comparing measured and calculated amplitudes of tool tip and wire
reveals high model quality. Then it is then possible to calculate
the lifetime of the tool for different process parameters, i.e. values
of normal force and ultrasonic voltage.},
note = {Preprint: \url{http://www.tobi-meyer.de/Unger2016.pdf}},
keywords = {the Ultrasonic Wire Bonding Process}
}