by Andreas Unger, Walter Sextro, Tobias Meyer, Paul Eichwald, Simon Althoff, Florian Eacock, Michael Brökelmann, Matthias Hunstig and Karsten Guth
Abstract:
To increase quality and reliability of copper wire bonds, self-optimization is a promising technique. For the implementation of self-optimization for ultrasonic heavy copper wire bonding machines, a model of stick-slip motion between tool and wire and between wire and substrate during the bonding process is essential. Investigations confirm that both of these contacts do indeed show stick-slip movement in each period oscillation. In a first step, this paper shows the importance of modeling the stick-slip effect by determining, monitoring and analyzing amplitudes and phase angles of tool tip, wire and substrate experimentally during bonding via laser measurements. In a second step, the paper presents a dynamic model which has been parameterized using an iterative numerical parameter identification method. This model includes Archard’s wear approach in order to compute the lost volume of tool tip due to wear over the entire process time. A validation of the model by comparing measured and calculated amplitudes of tool tip and wire reveals high model quality. Then it is then possible to calculate the lifetime of the tool for different process parameters, i.e. values of normal force and ultrasonic voltage.
Reference:
Unger, A.; Sextro, W.; Meyer, T.; Eichwald, P.; Althoff, S.; Eacock, F.; Brökelmann, M.; Hunstig, M.; Guth, K.: Modeling of the Stick-Slip Effect in Heavy Copper Wire Bonding to Determine and Reduce Tool Wear. 2015 17th Electronics Packaging Technology Conference, 2015.
Bibtex Entry:
@INPROCEEDINGS{Unger2015,
howpublished = {Conference Proceedings},
author = {Andreas Unger AND Walter Sextro AND Tobias Meyer AND Paul Eichwald
AND Simon Althoff AND Florian Eacock AND Michael Brökelmann AND
Matthias Hunstig AND Karsten Guth},
title = {Modeling of the Stick-Slip Effect in Heavy Copper Wire Bonding to
Determine and Reduce Tool Wear},
booktitle = {2015 17th Electronics Packaging Technology Conference},
year = {2015},
abstract = {To increase quality and reliability of copper wire bonds, self-optimization
is a promising technique. For the implementation of self-optimization
for ultrasonic heavy copper wire bonding machines, a model of stick-slip
motion between tool and wire and between wire and substrate during
the bonding process is essential. Investigations confirm that both
of these contacts do indeed show stick-slip movement in each period
oscillation. In a first step, this paper shows the importance of
modeling the stick-slip effect by determining, monitoring and analyzing
amplitudes and phase angles of tool tip, wire and substrate experimentally
during bonding via laser measurements. In a second step, the paper
presents a dynamic model which has been parameterized using an iterative
numerical parameter identification method. This model includes Archard’s
wear approach in order to compute the lost volume of tool tip due
to wear over the entire process time. A validation of the model by
comparing measured and calculated amplitudes of tool tip and wire
reveals high model quality. Then it is then possible to calculate
the lifetime of the tool for different process parameters, i.e. values
of normal force and ultrasonic voltage.},
doi = {10.1109/EPTC.2015.7412375}
}